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Smart Reasoning:

C&E

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Qaagi - Book of Why

Causes

Effects

heat transfer on the tubescan causetube failure

friction ... more heat ,can causetube failure

Heat buildupcontributesto tube failure

Italso ... boiler depositscan causetube failure

a variety of factors(passive) caused bytube failures

Many factorscan causetube failure

uneven heat transfercould causetube failures.•

the extreme heat and frictioncausedtube failure

If the governing heat fluxpreventstube failure

Often , iron oxide will deposit and retard heat transfer within a boiler tubesometimes resultingin tube failure

the housing ... high kinetic energy and the localised heating of the housingcan leadto tube failure

under - deposit corrosionleadingto tube failure

removing the sludge accumulationcausestube failure

local overheating under the scale(passive) caused bytube failure

a water system ... boiler depositscan causetube failure

Corrosion that occurs below the boiler depositsleadsto tube failure

the quality ... the cooling liquidcan leadto tube failure

local hot spots in the tube wallleadingto tube failure

not to over - expand the tubescan leadto tube failure

the furnace tubesresultingin tube failure

4 ) 05/09/2007 Q : In a Crude distillation unit using hot reflux and with a two stage desalter , repeated corrosion has been found in the Crude / Overhead vapor exchangerleadingto tube failure

A heat exchanger tube is pluggedto preventtube failure

S&T heat exchangers ... the shell sidecould resultin tube failure

The purpose of a high steam temperature ... superheated steamcould causetube failure

fluid elastic instability during blowdown(passive) caused bytube failures

cause hot spotseventually leadingto tube failure

failure mechanisms Factorsinfluencingtube failures

the main cause of failure due to A well planned and executed boiler chemistry control program ... essentialto preventtube failure

fatigue and erosion(passive) may be caused byTube failure

corrosion ... depositscan ... createtube failure

The integrity of the tubes is weakenedcan leadto tube failure

Scaling of boiler tubescan leadto tube failure

a power outage during June 2018(passive) caused bytube failures

Iron deposits will form in the high heat flux areas of the boilercausingtube failures

overheating of the filamentresultedin tube failure

oxygen pitting(passive) caused bytube failure

overheating , over - pressure or external erosion(passive) caused bytube failures

A very thin scalecan causetube failure

the resulting high temperature of the tube wallmay causetube failure

the tube wall temperatures to rise significantlyresultingin tube failure

most oftenleadmost often

temporary shutdown of the power plant , assessment of the tubescausestemporary shutdown of the power plant , assessment of the tubes

in nuclear contamination of the secondary loop ... by way of examplemight resultin nuclear contamination of the secondary loop ... by way of example

due to flow induced vibration the maincauseddue to flow induced vibration the main

tire damagecausingtire damage

from O.D. erosion Damageresultingfrom O.D. erosion Damage

damage to your equipmentcausesdamage to your equipment

a forced outage , usually at the most inopportune timemay causea forced outage , usually at the most inopportune time

to the plant shut - down and tubes repair and replacement and welding andleadingto the plant shut - down and tubes repair and replacement and welding and

any major internal damage(passive) caused byany major internal damage

damage to bias / balancing circuitrycan causedamage to bias / balancing circuitry

from hydrogen damage or internal corrosion gouging Proper sample orientation and preparationresultedfrom hydrogen damage or internal corrosion gouging Proper sample orientation and preparation

a forced outage , usually at the most inappropriate time , resulting lost production and lost revenuemay causea forced outage , usually at the most inappropriate time , resulting lost production and lost revenue

to damage in other unit equipment as contaminants enter the condensatecan ... leadto damage in other unit equipment as contaminants enter the condensate

a short in the tube which can make the tube look like a short to ground for the output transformer ... shorting the output transformer primary can arc and melt the insulating varnish , thus ruining the transformercan causea short in the tube which can make the tube look like a short to ground for the output transformer ... shorting the output transformer primary can arc and melt the insulating varnish , thus ruining the transformer

from a fatigue failure ... with no corresponding cascading impact on surrounding tubesresultedfrom a fatigue failure ... with no corresponding cascading impact on surrounding tubes

ampscan causeamps

By far(passive) are caused byBy far

to reactor core meltdown if plant is reactivated as iscould leadto reactor core meltdown if plant is reactivated as is

the failures of the tubes nearby and those failures would have caused the failure of many others near by , which together could have resulted in the loss of highly radioactive reactor core coolant , which is what caused the meltdowns in Fukushimacould have causedthe failures of the tubes nearby and those failures would have caused the failure of many others near by , which together could have resulted in the loss of highly radioactive reactor core coolant , which is what caused the meltdowns in Fukushima

that approximately 85 % of Essex boilers unscheduled(passive) is caused bythat approximately 85 % of Essex boilers unscheduled

from progressive deterioration from a variety of deterioration mechanismsresultfrom progressive deterioration from a variety of deterioration mechanisms

in an increase in replacement power costscan also resultin an increase in replacement power costs

other component failure in the amp as wellcan ... causeother component failure in the amp as well

sometimescan ... causesometimes

environmental pollution(passive) caused byenvironmental pollution

no more blowouts(passive) caused byno more blowouts

in excessive current draw , fuse failure , and the need for new tube(s ) and a fuseresultsin excessive current draw , fuse failure , and the need for new tube(s ) and a fuse

to a complete unit failureleadsto a complete unit failure

nearly 80 per cent of the failures that occur in radar equipment(passive) are caused bynearly 80 per cent of the failures that occur in radar equipment

in extensive floodingcould resultin extensive flooding

from loading cold crucibles and samples into hot ceramic tubesresultingfrom loading cold crucibles and samples into hot ceramic tubes

to anothercan leadto another

emergency breakdowns of entire itemsmay causeemergency breakdowns of entire items

mixture of heating medium and potable waterto preventmixture of heating medium and potable water

a recent customer shutdown(passive) caused bya recent customer shutdown

in very costly repairs and personal injury or deathresultingin very costly repairs and personal injury or death

while increasing outages(passive) caused bywhile increasing outages

from wear due to the fly ash in the flue gasresultingfrom wear due to the fly ash in the flue gas

alsocan ... causealso

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Smart Reasoning:

C&E

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