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Smart Reasoning:

C&E

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Qaagi - Book of Why

Causes

Effects

coolant ... as they workto preventtool wear

The various mechanismscan causetool wear

The general mechanismscausetool wear

the friction of grinding(passive) caused byTool wear

Heating of the work piecealso influencestool wear

several basic mechanismscausetool wear

When this material is removed , tool particles are dragged offcausingtool wear

such mechanisms as adhesion , abrasion , diffusion & oxidation that all act together with predominant influence of one or more of them in different situations within the CNC machine , which is quite different from lab testing(passive) is caused byTool wear

friction and uneven lubrication(passive) caused bytool wear

high pressure , high temperature and severe friction(passive) is caused byTool wear

tool geometry , tool materials , work piece materials , heat , type of cutting fluids and cutting speeds(passive) is influenced bytool wear

the combined effect of mechanisms like material adhesion , abrasion , erosion , diffusive wear , fracture , etc(passive) is influenced byTool wear

from the flank wear generated by the friction force between flank face and machined surface as Improvement of 3-Way Valve for Temperature Control of Gas Turbine Lube Oil in CCPP Lubrication oil , which is supplied to rotating elements in gas turbines of combined - cycle power generation(passive) is originatedTool wear

the cutting processcausingtool wear

turning process and thermal expansion of tool length due to differences between daytime and nighttime temperatures with a precision of 1 µm(passive) caused bytool wear

the cutting tool geometry and the types of coatings(passive) can be influenced byTool wear

These hard particle ... small cutting edge like grinding wheelcausetool wear

the change in hardness of single point cutting tool for a turning operation to predict the tool life in turning process based on temperature and force(passive) caused bytool wear

the selection of direction of tool motion(passive) is ... influenced byTool wear

excessive cutting force increases(passive) caused byTool wear

based on cutting tool(passive) can also be setTool wear

Powdered metals are generally abrasivecausetool wear

The enlarged material binds against the punch resulting in a galling effect on the edges of the punch as it pulls back out of the materialcausingtool wear

the raw material characteristicsinfluencetool wear

proper accesscausingtool wear

thermally activated processes and to a lesser extent by abrasive processes(passive) is triggered bytool wear

Both thermal and mechanical stressescausetool wear

increasing the cutting speed(passive) caused bytool wear

the need for hardened or carbide toolingto preventtool wear

several phenomena ( adhesion , abrasion , erosion , diffusion , corrosion , fracture etc(passive) is caused byTool wear

the trimming error(passive) caused bytool wear

the change in hardness of single point cutting tool for a turning operation to predict the tool life in orthogonal cutting based on the heat transfer analysis using Finite Element Method ( FEM(passive) caused bytool wear

reduced tendencyto causetool wear

temperature rise and cutting resistance(passive) caused bytool wear

all the cores in the tool ... to helppreventtool wear

the frictional microweldscausetool wear

the rate of feed in the drilling processinfluencingtool wear

Removing and reinstalling moldsmay causetool wear

The results ... that there is a delicate interplay between propertiesinfluencestool wear

deformation of cutting The hardness of mild steelmay causetool wear

gradual increases or decreases in a part dimensioncan causegradual increases or decreases in a part dimension

in reduced tool life , etc .resultingin reduced tool life , etc .

material consistency or part tolerance variation(passive) caused bymaterial consistency or part tolerance variation

Vibration or chatter Vibration or chatter(passive) may be influenced byVibration or chatter Vibration or chatter

in loss of quality of the productresultingin loss of quality of the product

from high - temperature corrosion / oxidation reactions when machining MDFto resultfrom high - temperature corrosion / oxidation reactions when machining MDF

dimensional accuracy and economics of machining(passive) are influenced bydimensional accuracy and economics of machining

the mean to drift , creating a zone of uncertainty , as shown in Figure 2.6causesthe mean to drift , creating a zone of uncertainty , as shown in Figure 2.6

the cutting marks in Fig . 13(passive) are caused bythe cutting marks in Fig . 13

work - hardening of the bore surface during machiningcan causework - hardening of the bore surface during machining

in machine downtime for changing the attack toolsalso resultsin machine downtime for changing the attack tools

in the loss of small slivers from the cutting edge of the toolresultingin the loss of small slivers from the cutting edge of the tool

to failure , which in turn can lead to serious damage , rework , and scrapped partscan also leadto failure , which in turn can lead to serious damage , rework , and scrapped parts

major issues during lights - out machining ... especially for shops using difficult - to - machine materialscausesmajor issues during lights - out machining ... especially for shops using difficult - to - machine materials

the cutting tool to remove less material from the workpiece , which changes the dimension(s ) machined by the toolwill causethe cutting tool to remove less material from the workpiece , which changes the dimension(s ) machined by the tool

to poor cut quality , as well as extra costs resulting from machine down time and resharpening of the cutting toolleadsto poor cut quality , as well as extra costs resulting from machine down time and resharpening of the cutting tool

workpiece attributes to vary ... requiring offset changes to be made at several points during the tool 's lifewill causeworkpiece attributes to vary ... requiring offset changes to be made at several points during the tool 's life

the work piece dimension to change from the initial diameter when the tool is sharp to the diameter obtained after the tool has worncausesthe work piece dimension to change from the initial diameter when the tool is sharp to the diameter obtained after the tool has worn

Avoid Downtimes(passive) caused byAvoid Downtimes

this type of trendcould causethis type of trend

a shear force(passive) caused bya shear force

in the gradual wearing away of the cutting edgeresultingin the gradual wearing away of the cutting edge

any dimensional changes(passive) caused byany dimensional changes

deformities(passive) caused bydeformities

defective workpiece(passive) caused bydefective workpiece

in increased cutting forces and temperaturesalso resultsin increased cutting forces and temperatures

a concave depression in the face of the cutting tool above the cutting edgecreatesa concave depression in the face of the cutting tool above the cutting edge

a linear trend(passive) is caused bya linear trend

cut and wire projection(passive) caused bycut and wire projection

a nonconforming partcausesa nonconforming part

workpiece - attribute growth(passive) caused byworkpiece - attribute growth

the thermal defects(passive) caused bythe thermal defects

the shape and size changes(passive) caused bythe shape and size changes

factorsinfluencingfactors

work quality and defects(passive) caused bywork quality and defects

flash and gate remnant(passive) caused byflash and gate remnant

your factory to turn out o - rings with inside diameters that do n't conform to specificationsis causingyour factory to turn out o - rings with inside diameters that do n't conform to specifications

the degradation of the surface quality , surface roughness , and shape accuracy of the workpiececausesthe degradation of the surface quality , surface roughness , and shape accuracy of the workpiece

process interruptions(passive) created byprocess interruptions

the need for sizing adjustments in wear offsetscommonly causesthe need for sizing adjustments in wear offsets

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Smart Reasoning:

C&E

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