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Steam System Surveyscan resultFailed steam traps
improper removal of the condensate(passive) is caused bySteam trap failure
pipeline obstructionsmay ... preventsteam from reaching the trap
Poor air ventingalso can leadto steam trap malfunctions
insight ... other problems ( visual signs like corrosionmight leadto the failure of steam traps
Improper feed water treatment ... carryovercontributesto steam trap failure
soon after they occur(passive) can be discoveredSteam trap malfunctions
design issuescan leadto steam trap failures
numerous reasonscausesteam trap failure
foreign matter ... the steamcould causea steam trap malfunction
downtime , which can be extremely costly and also damage production ratescan createdowntime , which can be extremely costly and also damage production rates
serious efficiency , maintenance , and safety concernscan causeserious efficiency , maintenance , and safety concerns
energy loss , reduced heating efficiency , and increased risk of water hammer eventscauseenergy loss , reduced heating efficiency , and increased risk of water hammer events
a lot of troublecan causea lot of trouble
to the failure of other steam traps draining into the same linecan leadto the failure of other steam traps draining into the same line
in severe injurycould also resultin severe injury
in pulgging of the steam dispersion nozzleshas resultedin pulgging of the steam dispersion nozzles
inadequate and inefficient heatingcan causeinadequate and inefficient heating
to heavy steam leaks , which accounts for over 5 per cent of a plant ’s fuel and water treatment costleadto heavy steam leaks , which accounts for over 5 per cent of a plant ’s fuel and water treatment cost
in steam leaking out with the condensate or a build up of condensate in the systemmay resultin steam leaking out with the condensate or a build up of condensate in the system
20 - 30 % of steam wastecontribute20 - 30 % of steam waste
Scenario 1 : Condensate Back Up(passive) Caused byScenario 1 : Condensate Back Up